Factory & Production Process | Thermostahl România
FACTORY
FACTORY

Located in Bucharest, Romania, THERMOSTAHL operates a modern manufacturing facility spread across 3.000 square meters. This facility is complemented by a 1.200 square meter warehouse and 500 square meters of administration offices and showroom space. With the capacity to produce more than 3.000 boilers annually, ranging from 25 to 4.000 kW, THERMOSTAHL is equipped to meet the demands of both local and international markets.

The facility is certified with ISO 9001, issued by TUV Thuringher, and all products have CE and ECODESIGN certifications, ensuring that all products meet stringent quality and environmental standards. THERMOSTAHL is also committed to sustainability, recycling more than 85% of its waste materials, including cardboard, paper, scrap metal, and plastic. Additionally, the company uses 100% recycled materials for its packaging, further reducing its environmental footprint.

Cutting-Edge Machinery and Technology

THERMOSTAHL’s production process is powered by advanced machinery and technology, ensuring precision and efficiency at every stage. The facility is equipped with CNC machines for laser cutting and bending, rolling machines, robot welding, and three overhead cranes with a 6-ton capacity each. This machinery enables the company to produce complex and high-quality products with unmatched accuracy.

All product designs are created using 3D modeling software, which is then converted into 2D drawings and directly sent to the machines. This process ensures 100% accuracy and repeatability, allowing THERMOSTAHL to maintain consistent quality across all products. The entire production process is managed through an integrated ERP software system, which standardizes operations, enhances planning, and provides real-time monitoring. This system also ensures complete traceability for every product, from raw materials to quality tests, and even during the start-up and warranty lifecycle.

To maintain optimal function and prevent breakdowns, THERMOSTAHL conducts periodic maintenance on all machinery, both monthly and semi-annually. This proactive approach ensures that production runs smoothly and efficiently, minimizing downtime and maximizing output.

Workforce and Expertise

THERMOSTAHL’s commitment to quality extends to its workforce, which undergoes annual training programs both in-house and through qualified third-party companies. These training programs focus on developing new skills and enhancing existing ones, ensuring that employees are equipped with the latest knowledge and techniques. All welding procedures and welders are certified and undergo regular re-examinations to maintain the highest standards of safety and quality.

The company’s production departments are managed by highly skilled engineers who specialize in cutting and forming, welding, and quality assurance. This expertise ensures that every product is manufactured to exacting standards, meeting the needs of even the most demanding customers.

Competitive Advantage

THERMOSTAHL stands out as the only local producer with the capability to manufacture products of such advanced complexity and wide power range. The company takes pride in its 100% in-house design, engineering, research and development, testing, and service capabilities. This end-to-end control over the production process allows THERMOSTAHL to deliver products that are not only innovative but also reliable and efficient.

To ensure the highest quality, every product undergoes more than 10 points of quality control and is individually tested at several stages of production. This rigorous testing process guarantees that each boiler and heating appliance meets the company’s stringent standards before it reaches the customer.

ENSURE


QUALITY

At the core of our success lies our commitment to quality, a fundamental principle that guides every stage of our processes, from concept to the final product. Through an innovative approach and meticulous attention to detail, we ensure that every project and product reflects the highest standards of excellence.

Quality is not just a standard; it is a promise we uphold with the utmost care. By combining advanced technologies, innovation, and a commitment to sustainability, we are dedicated to delivering products that meet and exceed our clients' expectations. For us, quality is more than just a result — it is the philosophy that defines us.


FOR OVER 50 YEARS ON THE MARKET


WE INVEST IN


DESIGN

To ensure that every product meets our clients’ strict requirements, we employ the most advanced 3D design technologies. This process allows us to simulate, test, and optimize every detail before production, reducing risks and enhancing performance. Using 3D modeling technology, we transform ideas into reality with remarkable efficiency.

All our products are designed with main orientation towards efficiency, enviromental friendly function, high quality materiales and user-friendly functionality.